Waste Heat Boiler

Custom-engineered waste heat recovery systems for CHP units and industrial flue gases

Waste heat recovery systems individually engineered to customer requirements for the production of steam or hot water from gas engine exhaust and industrial flue gases.
ENERGO.DESIGN delivers integrated technical solutions for incorporation into existing production processes or plant energy systems. Each configuration is developed with regard to the heat source parameters, required output conditions, allowable backpressure, connection requirements, and the overall energy balance of the process.

Main Execution Types

ENERGO.DESIGN waste heat boilers are developed in two main configurations - for steam or hot water production - depending on the process duty, heat source parameters, and system integration concept.

Steam waste heat boiler for steam generation from exhaust and flue gases — Steam Waste Heat Boiler

A solution for recovering heat from exhaust and flue gases to generate steam for industrial processes and plant energy systems.

Hot water waste heat boiler for heat recovery into a hot water circuit — Hot Water Waste Heat Boiler

A solution for transferring heat from exhaust and flue gases to a hot water circuit, with due regard to system parameters and operating conditions.

Engineering Approach

Our engineers integrate waste heat recovery systems into existing production processes or become involved at an early design stage. The technical solution may include system layout, visualisation of key components, connection scheme, and integration logic before fabrication begins. The typical scope may also include PLC + HMI automation, an exhaust bypass with motorised dampers, project documentation, installation supervision, and commissioning.

Integrated waste heat recovery system render

Integrated Solution

The scope of supply is defined individually for each project based on the site parameters, but in a typical configuration it may include not only the waste heat boiler itself, but also the key auxiliary components required for integration into the customer’s system.

waste heat boiler / heat exchange block;
thermal insulation of the heat exchange block;
valves and piping;
PLC + HMI automation, instrumentation, and control cabinet;
project documentation;
installation supervision, commissioning, and testing;
containerised / modular execution.

Questionnaire

Manufacturing / Delivered Projects

ENERGO.DESIGN combines engineering development, in-house manufacturing, and on-site integration of waste heat boiler systems. Below are selected examples of fabrication, installation, and delivered solutions.

BOILER

Other equipment